Pneumatic forging hammer-Steel ball forging process
Forging Rolling Process for Steel Balls
Steel ball skew rolling mill
|
|
Ball surface quality |
Ball heart quality |
Productivity |
Power match |
Artificial skills requirements |
Labor intensity |
Adapt to batch |
Adapt to the sphere diameter range |
Investment intensity |
Process flexibility |
|
Steel ball forging production |
Best |
Best |
Low |
Low |
high |
high |
Middle High Batch |
All Diameter |
Low |
Good |
|
Steel ball rolling production |
General |
General |
high |
high |
General |
Low |
High Batch |
Ф20-125 |
high |
General |
|
Steel ball forging & rolling |
Better |
General |
Middle |
Middle |
General |
Low |
Middle Batch |
Ф100-200 |
Higher |
General |
| Item | 50-70mm Forging Ball | 50-90mm Forging Ball | 70-110mm Forging Ball | 90-130mm Forging Ball | ||||||||||||||
| Ball Diameter(mm) | 50 | 60 | 70 | 50 | 60 | 70 | 80 | 90 | 70 | 80 | 90 | 100 | 110 | 90 | 100 | 110 | 120 | 130 |
| Production efficiency(pcs/min) | 8 | 7 | 6 | 10 | 8 | 7 | 5 | 4 | 8 | 6 | 5 | 4 | 3 | 6 | 5 | 4 | 3 | 2.4 |
| Output(Kg/min) | 246 | 373 | 507 | 308 | 426 | 592 | 631 | 719 | 676 | 757 | 898 | 986 | 984 | 1078 | 1232 | 1312 | 1278 | 1300 |
| Item | 110-150mm Forging Ball | 130-200mm Forging Ball | 150-250mm Forging Ball | ||||||||||||||
| Diameter(mm) | 110 | 120 | 130 | 140 | 150 | 130 | 140 | 150 | 180 | 190 | 200 | 150 | 180 | 190 | 200 | 230 | 250 |
| Production efficiency(pcs/min) | 5 | 4 | 3 | 2.5 | 2 | 4 | 3 | 3 | 2 | 1.5 | 1 | 4 | 3 | 2 | 1.5 | 1 | 1 |
| Output(Kg/min) | 1640 | 1704 | 1625 | 1691 | 1664 | 2166 | 2029 | 2496 | 2875 | 2536 | 1972 | 3328 | 4313 | 3381 | 2958 | 2999 | 3851 |
|
Item |
ZQ30 |
ZQ40 |
ZQ50 |
ZQ60 |
ZQ80 |
ZQ120 |
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|
Material Diameter(mm) |
20 |
25 |
30 |
25 |
30 |
40 |
30 |
40 |
50 |
40 |
50 |
60 |
60 |
70 |
80 |
90 |
100 |
110 |
120 |
|
Production efficiency(pcs/min) |
110 |
110 |
110 |
110 |
110 |
85 |
110 |
85 |
75 |
85 |
75 |
72 |
70 |
65 |
60 |
50 |
45 |
40 |
40 |
|
Output(Kg/min) |
244 |
477 |
824 |
477 |
824 |
1509 |
824 |
1509 |
2601 |
1509 |
2601 |
4314 |
4194 |
6185 |
8522 |
10112 |
12483 |
14769 |
19174 |
|
ZQ30 |
ZQ40 |
ZQ50 |
ZQ60 |
ZQ80 |
ZQ100 |
ZQ120 |
||||||||||||||||||
|
Material Diameter(mm) |
20 |
25 |
30 |
25 |
30 |
40 |
30 |
40 |
50 |
40 |
50 |
60 |
60 |
70 |
80 |
70 |
80 |
90 |
100 |
80 |
90 |
100 |
110 |
120 |
|
production efficiency(pcs/min) |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
11 |
12 |
13 |
14 |
15 |
16 |
17 |
18 |
19 |
20 |
21 |
22 |
23 |
24 |
25 |
26 |
27 |
|
Output(Kg/min) |
9 |
22 |
45 |
30 |
60 |
160 |
75 |
195 |
416 |
231 |
485 |
899 |
959 |
1618 |
2557 |
1808 |
2841 |
4247 |
6103 |
3267 |
4854 |
6935 |
9600 |
12943 |
